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Board Width Flow Controller System

Board Width Monitoring System is a high-temperature industrial camera designed for real-time float glass production monitoring. It tracks glass ribbon width, edge position, and forming quality directly inside furnaces up to 1700°C.

Key Specs:

• 2.0+ MP pinhole zoom lens, F4-F20 focus, 18-35° adjustable FOV

• Withstands 1700°C furnace temp; lens operates at 150°C without cooling

• Stainless steel housing, IP65 rating, dust-proof design

• Water cooling (≥5 L/min) + air sealing (≥0.1 m³/min)

• ±20° image adjustment via universal joint

Applications:

✓ Float glass width monitoring & edge detection

✓ Molten glass flow observation in forming zone

✓ Real-time quality control & defect prevention

✓ Integration with DCS/PLC for data traceability

Ideal for continuous, high-reliability visual monitoring in float glass manufacturing.

Model:LM-BK200

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Board Width Monitoring System for Float Glass

Product Feature

The Board Width Monitoring System is a specialized high-temperature industrial camera designed for real-time float glass production monitoring. Engineered with a self-developed pinhole zoom lens featuring over 2.0 million pixels resolution and F4-F20 continuously adjustable focusing, it delivers crystal-clear images in extreme furnace environments up to 1700°C.

Key Features:
• High-temperature resistance: Withstands furnace temperatures up to 1700°C; lens operates at 150°C without active cooling
• Superior optical performance: 2.0+ megapixel horizontal resolution with 18-35° adjustable field of view
• Robust construction: Corrosion-resistant stainless steel housing with special dust-proof design prevents lens contamination
• Advanced cooling system: Water cooling functions effectively even with poor water quality
• Flexible installation: Direct furnace wall mounting with gas sealing; stainless steel universal joint allows ±20° image adjustment
• Minimal air consumption: Requires only ≥0.1 m³/min compressed air

Applications: Ideal for continuous monitoring of glass ribbon width, edge detection, and production quality control in float glass manufacturing facilities. Contact our engineers for customized solutions.

Product Parameter

Compressed Air	1. Total intake pipe: G1/2" 2. Inlet pressure: ≥0.1 MPa 3. Inlet temperature: ≤35°C 4. Minimum flow: 0.1 m³/min
Cooling Water	1. Total intake pipe: G1/2" 2. Inlet pressure: 0.2-0.5 MPa 3. Minimum flow: ≥5 L/min 4. Inlet temperature: ≤35°C
Working Temperature	1. Environmental temperature: -20°C ~ 75°C 2. Furnace temperature: ≤1700°C 3. Lens operating temperature (without cooling): up to 150°C
Optical Specifications	1. Resolution: >2.0 million pixels (horizontal) 2. Lens focusing: F4-F20 continuously adjustable 3. Field of view: 18-35° adjustable 4. Adjustment range: ±20° via universal joint
Physical Specifications	1. Material: Stainless steel (corrosion-resistant) 2. Protection rating: IP65 3. Mounting: Direct furnace wall installation with gas sealing 4. Construction: Special dust-proof design

FAQs

Q1: How does this system support float glass monitoring in high-temperature environments?

A: This system is specifically engineered for float glass monitoring with the ability to withstand furnace temperatures up to 1700°C. The high-temperature pinhole zoom lens can endure 150°C without active cooling, and the stainless steel construction provides excellent corrosion resistance. The special water cooling system ensures stable operation even in harsh industrial conditions, making it ideal for continuous float glass monitoring applications.

Q2: What optical capabilities does this system offer for detailed observation?

A: The system features a self-developed high-temperature pinhole zoom lens with horizontal resolution greater than 2.0 million pixels. It offers F4-F20 continuously adjustable focusing and an adjustable field of view between 18 to 35 degrees. The stainless steel universal joint allows image adjustment in any direction within 20 degrees, ensuring optimal viewing angles for precise float glass monitoring.

Q3: How does the system maintain lens clarity in dusty furnace environments?

A: The system incorporates a special dust-proof design that prevents dust accumulation on the lens, ensuring clear visibility for float glass monitoring. Additionally, the special water cooling system functions normally even under poor water quality conditions, reducing maintenance requirements. The equipment mounts directly to the furnace wall, providing effective gas sealing while using minimal compressed air (≥0.1 m³/min).

Q4: What is the expected service life and maintenance schedule?

A: With proper installation and maintenance, the Board Width Monitoring System typically operates for 5-10 years in continuous service. The dust-proof design and robust water cooling system significantly reduce maintenance frequency. We recommend quarterly inspections of the cooling system and annual calibration checks. Our service team provides comprehensive maintenance support and training.

Q5: Can this system integrate with existing DCS or PLC control systems?

A: Yes, the system is designed for seamless integration with standard industrial control systems. It supports common communication protocols and can provide real-time image data and measurement results to DCS, PLC, or SCADA systems. Contact our technical team for specific integration requirements and protocol support.

Q6: Is professional installation required, and what support is provided?

A: While the system is designed for straightforward installation, we recommend professional installation by qualified personnel familiar with furnace operations. We provide comprehensive installation manuals, video tutorials, and on-site training (upon request). Our engineering team offers remote technical support and can assist with installation planning and commissioning. Learn more about our installation support services.

Q7: What certifications does this equipment carry?

A: The Board Width Monitoring System is manufactured in accordance with international quality standards and carries CE certification. The IP65 protection rating ensures dust-tight and water-resistant operation. All materials meet industrial safety requirements for high-temperature applications. View our complete certifications and honors.

Q8: What warranty and after-sales support is included?

A: All systems come with a comprehensive 2-year warranty covering parts and labor. We offer optional extended support plans and long-term maintenance contracts. Our after-sales services include user manuals, video tutorials, on-site training, regular calibration checks, and priority emergency repair service. Explore our complete after-sales service offerings.