1. The Kiln Shell Infrared Scanning Temperature Measurement System is suitable for all kinds of rotary kiln (cement kiln, lime kiln, titanium alloy kiln, aluminum kiln).
2. Real-time monitoring and analysis function of kiln temperature.
3. Recorded analysis function of kiln historical temperature.
4. Management function of refractory materials is easy to repair and maintenance.
5. Quick analysis function of section temperature.
6. Analysis function of the whole kiln.
7. 3D animation analysis function of kiln temperature and the thickness of kiln liner.
8. Quick analysis and compare functions of new or old temperature data.
9. Failure warning function of productive process.
10. Output colorized report.
As a premier kiln shell scanner, the Kiln Shell Infrared Scanning Temperature Measurement System provides continuous, non-contact kiln shell monitoring cement plants rely on to track rotary kiln shell temperatures.
Functioning as an advanced rotary kiln monitoring system, it uses high-precision infrared sensors (acting as an ir thermometer for monitoring rotating kiln shell temperature) to perform 360° automatic scanning, creating a real time kiln monitoring temperature profile along the entire kiln length. The system instantly detects localized overheating ("hot spots") and abnormal temperature bands, enabling early warnings for potential refractory lining wear or coating loss. This is essential for rotary kiln predictive maintenance, helping operators avoid kiln downtime, reduce kiln downtime, and achieve significant cement kiln downtime reduction. By preventing kiln shell damage and optimizing cement kiln thermal monitoring, it enhances production safety. All kiln condition monitoring data is accessible through centralized software for analysis and alarm management.
Technical parameters | 1. Scanning way: continuous high-speed scanning. 4. Scanning frequency: 20Hz-50Hz |
Compressed air (special environment need cooling) | 1. Air pipe port: G1/4" |
Working condition temperature | 1. Environment temperature: -20℃～70℃ |
Dimension | 1. Scan head device: Φ400*500*250mm (W*D*T) |
Q1: What types of industrial kilns is this kiln shell scanner designed to monitor?
A: The Kiln Shell Infrared Scanning System is suitable for all kinds of rotary kilns, including cement, lime, titanium alloy, and aluminum kilns. It performs 360° continuous high-speed scanning to provide real time kiln monitoring along the entire kiln length (scanning range >60m). This allows operators to perform effective kiln shell inspection and instantly detect localized overheating ("hot spots") and abnormal temperature bands.
Q2: How does this system assist with refractory maintenance and cement kiln downtime reduction?
A: The system provides a comprehensive management function for refractory materials. By analyzing the temperature measurement data, it generates 3D animation analysis of the kiln temperature and the thickness of the kiln liner. This feature enables early warnings for potential refractory lining wear or coating loss, allowing for rotary kiln predictive maintenance and preventing kiln shell damage, which is crucial to avoid kiln downtime.
Q3: What are the precision and range specifications for the cement kiln thermal monitoring scanning?
A: The system offers high-precision kiln shell monitoring cement operators need, with a temperature measurement range of 50°C to 600°C. It features a temperature measuring precision of ±2°C and repeatability of ±1°C. With a point response time of 20μs and 1250 scanning points per line, the system captures detailed thermal data for accurate process control.
Q4: Can the equipment withstand high-temperature environments near the kiln?
A: Yes, the kiln shell scanner is engineered for harsh industrial conditions. While it monitors kiln temperatures up to 800°C, the scanning head device itself is designed to operate in ambient temperatures from -20°C to +70°C. It utilizes compressed air cooling to protect the sensors, ensuring stable and accurate temperature measurement performance for continuous kiln condition monitoring even in extreme heat.
User manuals, video tutorials, and on-site training (upon request)
Whatsapp: +86-15312392280
E-mail: hedy@lmgd-cctv.com
ADD: Building #1, Liandong U Valley, No.900 Chenfeng Road, Jintan Economic and Development Zone, Changzhou City, Jiangsu Province
