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Great Cooler Blanking Camera System for High Temperature Furnaces

Great Cooler Blanking Camera System for High Temperature Furnaces

Designed for extreme conditions inside cement kilns, the high temperature camera for furnace enables real-time internal visual monitoring.

Its core features include specialized high-temperature resistance to withstand over 1400°C, coupled with comprehensive air/water cooling and automatic retraction protection for safe operation during power outages or anomalies. The Great Cooler Blanking Camera System provides clear video of the flame shape and clinker distribution, while thermal imaging models analyze the temperature field on the grate cooler to optimize cooling efficiency. It allows for centralized remote control from the central control room, enhancing operational safety and process stability.

Model:LM-OL500

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Clinker Cooler Monitoring Camera System | High Temperature Furnace Camera | Furnace Monitoring Camera for Cement Plants

Clinker Cooler Monitoring Camera System & High Temperature Furnace Camera Features

The Great Cooler Blanking Camera System (LM-OL500) is a robust High-Temperature Furnace Camera engineered for the harshest industrial environments. Designed specifically for clinker cooler monitoring, it withstands temperatures exceeding 1400°C thanks to its sapphire lens and integrated air/water cooling. As a key component of advanced furnace camera systems and modern cement plant monitoring systems, it offers 27x optical zoom and real-time monitoring of flame shape and clinker distribution. The system ensures operational safety with an automatic retraction mechanism, making it an essential furnace monitoring camera solution for optimizing cooling efficiency, continuous monitoring in clinker cooling, and overall process stability.

Product Advantages of Our Furnace Camera Systems

1. Versatile Furnace Camera: The Clinker Cooler Monitoring Camera System applies to all kinds of high temperature furnaces requiring reliable high temperature camera for furnace deployment.

2. Wide Wall Compatibility: This industrial camera applies to the furnace where the thickness of the furnace wall is around 500mm.

3. Durable Housing: Probe hood is made of stainless steel, with good corrosion resistance for long-term cement plant monitoring.

4. Dust Prevention: Special spiral air curtain ensures the lens does not gather dust, maintaining clear furnace imaging.

5. Advanced Cooling: When engineers compare camera cooling system options, our special air and water cooling ensures the heat resistant camera for furnace can be used in all kinds of bad conditions normally.

6. Sapphire heat resisting lens for extreme heat proof camera performance.

7. Auto-Retraction: Addressing the common question of what is a camera retraction system?, the probe hood entry and exit automatically to prevent melting during emergencies.

8. Use heat resisting cylinder, with good reliability for continuous kiln camera operation.

9. Probe hood will exit automatically if there is any accident on power or water/air cooling, protecting the furnace monitoring system.

10. Central control room or project site can control the equipment to entry or exit remotely.

11. PLC procedural control, DCS software control camera menu and aperture for seamless integration.

12. Use the 500 mm high temperature optical pinhole lens.

13. Use 27 x optical zoom (electronic zoom 3.6-78) integrated furnace camera system.

Clinker Cooler Monitoring Camera System Parameters

Main Function Probe Will Exit	1. Temperature of the hood rises above 50°C (specified levels). 2. Compressed air input air pressure below 0.3 MPa. 3. Probe hood cooling water input flow is less than 0.2M³/h. 4. Power is cut off. 5. Control room or control device of project site send out exit signal. 6. Alarm signal can be connected to the DCS.
Technical Parameters	1. Resolution: 1920*1080 2. Zoom: (electronic zoom3.6-78) 27 x optical zoom 3. Exit distance: 550mm 4. Angle of view: 17°-81° focus or zoom 5. Lens aperture: electric remote control or manual control 6. Signal Noise Ratio: 56db 7. Colour filter device: can choose red, yellow to filter or panchromatic filtration
Compressed Air	1. Total intake pipe: G1" 2. Connecting pipe: 4-G1/2" 3. Inlet pressure: 0.3～0.7MPa 4. Inlet temperature: ≤35°C 5. Minimum flow: 0.3M³/min
Cooling Water	1. Total intake pipe: G3/4" 2. Connecting pipe: 2-G1/2" 3. Inlet pressure: 0.2～0.5MPa 4. Minimum flow: 0.8M³/h 5. Inlet temperature: ≤35°C
Working Condition Temperature	1. Automatically exit device: -20°C～100°C 2. Control device: -5°C～75°C 3. Furnace temperature: ≦1700°C
Dimension	1. Handle exit device: 1000400305mm 2. Control box: 400500250mm (WHT). 3. Manipulator (there are three type, if you need to order it please specify). 3-1 Software operation (see figure). 3-2 Flush mounting (see figure). 3-3 Cabinet mounting or place on the operating desk (see figure). 4. Installation diagram: (see figure). 5. Open pore requirement (see figure).

FAQs About Clinker Cooler Monitoring

Q1: What is the maximum temperature resistance of this High-Temperature Furnace Camera?

A: The LM-OL500 is designed to withstand extreme conditions, with a heat-resistant capability of over 1400°C. It utilizes a special air curtain and water/air cooling system to protect the lens and internal components in high-heat zones, making it a top choice for clinker cooler monitoring.

Q2: How do furnace camera systems ensure equipment safety during power failures?

A: Our furnace camera systems feature an intelligent automatic exit function. If there is a power outage, loss of cooling water/air pressure, or if the temperature exceeds safe limits, the probe hood will automatically retract from the furnace to prevent damage.

Q3: Can these furnace cameras be controlled remotely?

A: Yes. All our furnace cameras support centralized remote control. Operators can manage the camera menu, aperture, and focus from the central control room or project site via PLC procedural control or DCS software, ensuring safe and efficient cement kiln monitoring without on-site presence.

Q4: How does this system support overall clinker production monitoring?

A: By providing real-time, high-definition visual feedback on clinker distribution and cooling efficiency, this furnace monitoring camera allows operators to make immediate adjustments. This ensures optimal clinker production monitoring, reduces fuel waste, and prevents cooler blockages.