The LM-BG700EX Explosion-proof High-temperature industrial TV system for kiln monitoring is a sophisticated kiln monitoring system. It features a dual-optical path design, combining a high-definition color camera for clear visual observation with a kiln infrared camera dedicated to precise, non-contact temperature measurement. This integration enables a full-field, real-time monitoring system for workpiece surface temperature inside the furnace.
For maximum safety in hazardous environments, the system incorporates an intelligent auto-protection mechanism. In the event of sudden power loss, abnormally high temperatures, or gas supply interruption, the monitoring probe automatically withdraws from the kiln. It is designed to re-enter only after power, cooling, and ambient temperature are verified as normal, ensuring continuous and reliable operation.
● The Explosion-proof industrial TV system for kiln monitoring can automatically and quickly detect the workpiece position and material surface temperature in the industrial furnace without the influence of the detection distance. It is of great significance to optimize the process control of cement rotary kiln, improve the product quality, save energy and reduce consumption, and produce safely. Play the role of control - energy conservation, emission reduction and efficiency enhancement. Temperature measuring industrial TV adopts far infrared camera, computer system and traditional high temperature industrial TV. The Explosion-proof kiln monitoring system can display the temperature at any 16 points in the monitoring picture. Traditional video output and thermal image output coexist, ±2% temperature measurement accuracy, optional 4-20mA output, monitoring area temperature rise or fall alarm.
● The Explosion-proof kiln monitoring system adopts PLC control technology to automatically control the entry and exit of the camera and lens. In case of problems in the system power supply, compressed air supply and when the temperature inside the probe cover exceeds the range, the mechanism can be automatically withdrawn from the furnace, playing an automatic protection role for the equipment.
● Temperature measuring type high-temperature industrial television for changzhou Liu Ming production, a complete set of equipment includes camera some protection device, actuator device, control cabinet, the gas field components bellows, optical fiber and cable, precision oil and water filter, control of converter and control box, computer host (including the temperature measuring software), printer, monitor, etc. Equipment installation is simple. Each set of equipment only needs 3 days of on-site debugging training.
● The simple application software of the temperature measuring type high temperature industrial TV system directly displays the picture and temperature of unlimited points and areas measured in real time on the screen. Individual or organizational alerts provide immediate information. Thermal profile, image memory, differential temperatures, real-time and historical data trends and high temperature points and more.
● Temperature measuring type Explosion-proof industrial TV system for kiln monitoring is an infrared digital electronic coupling camera that can be installed in 400mm wall casing installed in the kiln has a fault prevention device. The electronic temperature measuring element and electronic coupled imaging technology are transmitted to the central control through error-free digital transmission system, which can transmit up to 25km. High-definition video combined with unique 60Hz full imaging technology can monitor the operation and quality of fuel and products in real time and detect real-time temperature, thus ensuring accurate and safe operation of the kiln.
Model | Temperature measuring type high temperature industrial television LM-BG700Ex | |
Product Feature | Suitable for furnace with wall thickness of around 500mm wide viewing Angle | |
Ambient Temperature | Furnace temperature | ≤1800℃ |
Control system | ≤70℃ | |
Automatic exit Device | Automatic exit | Power outage, gas stop, over temperature, water pressure when the probe can automatically retreat from the furnace |
Exit stroke | 500mm | |
Manually access the exit function | Yes | |
Control Device | PLC programmable control | Eight inputs, four outputs |
Two-step control | It can realize on-site control and operation of two places | |
Power supply | Power Supply | AC220V±10% |
line frequency | 50Hz | |
Gas supply requirements | Compressed air inlet pressure | 0.3~0.7MPa |
Inlet temperature of compressed air | ≤35℃ | |
Minimum flow of compressed air | 0.3M³/min | |
The image index | Resolution ratio | 2.0million pixel |
SNR | 56db | |
Explosion-proof indicators | Explosive-proof grade | |
Explosion-proof sign | Exd IIC T6 Gb | |
Explosion-proof number | ||
Depending on the Angle | Random deployment | 17°-81C° |
Temperature measurement | Measuring Range | 700°-1800° |
Temperature measuring points | Screen optional temperature measurement point | 16 piont optional |
Cable configuration | power cable | AVV3×1 |
Network cable | AT6 | |
Controlling cable | AVPV6×0.5 | |
Cooling air requirements for substrates | Flow | 300L/min |
Cold vortex tube | the inlet of the compressed air is greater than 0.35MP, the outlet temperature difference of the compressed air is 23 degrees | |
Mounting distance | The maximum distance from the control device to the automatic exit device is 20M, and the maximum distance from the central control room to the site is 25KM | |
Q1: How does the dual-optical path design improve kiln monitoring efficiency?
A: The system features a sophisticated dual-optical path design that integrates a high-definition color camera for clear visual observation with a kiln infrared camera dedicated to precise, non-contact temperature measurement. This combination allows operators to simultaneously view the material flow and measure surface temperatures in real-time, optimizing process control, saving energy, and ensuring product quality without needing separate devices.
Q2: What safety mechanisms protect the kiln infrared camera in hazardous environments?
A: For maximum safety, the system incorporates an intelligent auto-protection mechanism. In the event of sudden power loss, abnormally high temperatures, or gas supply interruption, the kiln infrared camera probe automatically withdraws from the furnace (with a 500mm exit stroke). It is designed to re-enter only after conditions are verified as normal. Additionally, the system holds IP68 and Exd IIC T6 Gb explosion-proof certifications, ensuring safe operation in Zone 1 and Zone 2 hazardous areas.
Q3: What are the temperature measurement capabilities and data transmission range of this system?
A: The kiln infrared camera offers a wide measuring range from 700°C to 1800°C with a high accuracy of ±2%. It supports monitoring at up to 16 optional points on the screen. Furthermore, the system utilizes an error-free digital transmission system via optical fiber, allowing data and high-definition video to be transmitted up to 25km from the central control room to the site, ensuring reliable long-distance monitoring.
User manuals, video tutorials, and on-site training (upon request)
Whatsapp: +86-15312392280
E-mail: hedy@lmgd-cctv.com
ADD: Building #1, Liandong U Valley, No.900 Chenfeng Road, Jintan Economic and Development Zone, Changzhou City, Jiangsu Province
