Our high temperature furnace camera systems are engineered specifically for the harsh environments of garbage incinerators and waste-to-energy plants. In facilities where acidic gases, high particulate matter, and temperatures exceeding 1200°C are constant challenges, real-time visual monitoring is no longer a luxury—it is a safety necessity.
1. Furnace automatic, it applies to all kinds of high temperature furnaces.
2. It applies to the furnace that the thickness of furnace wall is around 500mm.
3. Probe hood is made of stainless steel, with good corrosion resistance.
4. Special spiral air curtain, the lens does not gather dust.
5. Special air and water cooling, the device can be used in all kinds of bad conditions normally.
6. Sapphire heat resisting lens.
7. Probe hood enter and exit automatically.
8. Using heat resisting cylinder, with good reliability.
9. Probe hood will exit automatically if there is any accident on power or water/air cooling.
10. Central control room or project site can control the equipment to entry or exit.
11. PLC procedural control, DCS software control camera menu and aperture.
12. Use the 500 mm high temperature optical pinhole lens.
13. Use 27 x optical zoom (electronic zoom 3.6-78) integrated camera.
Advanced Thermal Protection: Engineered to withstand extreme radiant heat, enabling continuous 24/7 monitoring in furnace environments from 1200°C up to 2000°C.
Fail-Safe Auto-Retraction: The High Temperature Furnace Camera System for Garbage Incinerators is equipped with an intelligent pneumatic/electric retraction device that automatically withdraws the probe during power loss, air pressure drop, or overheating to prevent lens damage.
Self-Cleaning Air Curtain: A specialized vortex cooling system creates a high-pressure air curtain over the lens, effectively repelling slag, fly ash, and smoke for a consistently clear view.
Military-Grade Sapphire Optics: This High Temperature Furnace Camera System features a premium sapphire glass lens with exceptional hardness and chemical resistance, ensuring longevity against corrosive flue gases.
DCS/PLC System Integration: Supports seamless data output to centralized control rooms, allowing operators to monitor combustion efficiency and grate status remotely.
Main function Probe will exit | 1. Temperature of the hood rises above 50°C (specified levels). |
Technical parameters | 1. Resolution:1920*1080 |
Compressed air | 1. Total intake pipe: G1" |
Cooling water | 1. Total intake pipe: G3/4" |
Working condition temperature | 1. Automatically exit device: -20°C～100°C |
Dimension | A. Automatic exit device: 1300*500*300mm |
Our High Temperature Furnace Camera Systems are the preferred choice for real-time monitoring of combustion processes in:
Waste-to-Energy (WTE) Plants: Monitoring grate combustion and waste feed status.
Cement & Glass Kilns: Observing clinker formation and flame stability.
Steel & Metallurgical Industry: Real-time view of melting furnaces and ladles.
Thermal Power Plants: Monitoring coal-fired boiler burner zones.
Q1: How do the camera systems survive environments exceeding 1000°C?
A: Our systems use a multi-layered 316L stainless steel cooling jacket (air or water-cooled) combined with a high-velocity air curtain at the lens tip. This design effectively dissipates heat and blocks dust, allowing stable operation in temperatures up to 1600°C.
Q2: Will the camera burn out during a power or cooling failure?
A: No. Every High Temperature Furnace Camera System includes an intelligent auto-retraction device. If the system detects a loss of power, air/water pressure, or a temperature spike, the pneumatic mechanism withdraws the probe within seconds to prevent thermal damage.
Q3: Can the High Temperature Furnace Camera see through thick smoke and intense flames?
A: Yes. We utilize advanced spectral filtering and High Dynamic Range (HDR) sensors. By filtering specific light wavelengths, the system "pierces" through flames and smoke to clearly show burden distribution, combustion status, and slag formation.
Q4: Should I choose air cooling or water cooling?
A: It depends on your furnace. Air cooling is easier to install and ideal for environments below 1000°C. Water cooling offers superior heat dissipation and is the recommended standard for the core combustion zones (1200°C+) of garbage incinerators.
Q5: Is the maintenance of these High Temperature Furnace Camera Systems difficult?
A: Not at all. Maintenance primarily involves checking filters for clean cooling media and inspecting the lens tip for slag every few months. The integrated self-cleaning air curtain significantly reduces the need for manual lens cleaning.
User manuals, video tutorials, and on-site training (upon request)
Whatsapp: +86-15312392280
E-mail: hedy@lmgd-cctv.com
ADD: Building #1, Liandong U Valley, No.900 Chenfeng Road, Jintan Economic and Development Zone, Changzhou City, Jiangsu Province
