Operating a blast furnace without clear visibility of the tuyeres is like driving blind. Inefficient coal injection, uneven combustion, or early-stage tuyere damage can lead to unstable furnace conditions, increased fuel consumption, and costly unplanned downtime. The LM-FKTV-01 is a specialized blast furnace camera system engineered to replace guesswork with precision—delivering continuous, high-definition video of the tuyere and raceway directly to your central control room.
As a trusted blast furnace tuyere camera manufacturer, LUMING provides a complete industrial furnace monitoring system that enables operators to monitor flame temperature, detect anomalies, and make proactive adjustments from a safe distance. This high temperature furnace camera is designed for 24/7 operation in the most demanding steel plant environments.
Equip your team with a reliable tuyere monitoring system supplier solution that provides 24/7 vigilance. The LM-FKTV-01 eliminates the need for dangerous and intermittent manual inspections near the blast furnace. The system brings the tuyere face directly to operators, offering continuous, high-definition video for instant decision-making and safer operations.
At the heart of this high temperature camera for steel plant is a precision-engineered pinhole lens and 2-megapixel color sensor. The system captures minute details—from the swirl of the pulverized coal cloud to subtle brightness changes that signal an overheating tuyere. With tuyere flame temperature monitoring capabilities, operators gain real-time visual feedback on combustion conditions, enabling precise process control and early detection of abnormalities.
The LM-FKTV-01 features an innovative integrated spectroscope, allowing remote video monitoring through the camera and simultaneous direct observation by field inspectors through the same optical path. This dual-mode capability provides an extra layer of inspection flexibility and system reliability—ensuring that even in the event of electronic failure, manual inspection remains possible.
Since the probe is installed close to the tuyere observation hole where temperatures are extreme, the system utilizes nitrogen cooling to maintain stable operation. This robust thermal management ensures the blast furnace tuyere camera system performs reliably in environments where standard cameras would fail.
1. Apply to all kinds of blast furnace.
2. Tuyere for 24 hours constant video surveillance.
3. Probe hood use stainless steel materials, with good corrosion resistance.
4. Tuyere camera probe is very compact and easy to maintain and dismantle.
5. Probe install behind tuyere mirror spectroscope,through the spectroscope can still achieve manual inspection.
6. Probes can interchange, a camera probe can be installed behind the multiple tuyere mirror, achieve monitoring for the tuyere in need to cutting investment.
7. Lens: high temperature pinhole lens, long focus.
8. Camera: Miniature color camera, high definition, horizontal resolution not less than 2 megapixels
9. Spectroscope: the rear end of the protective cover is equipped with a spectroscope system. In addition to the image displayed by the monitor in the central control room, on-site inspectors can also observe through the spectroscope in real time
10. Nitrogen cooling: Since the front end of the equipment is close to the observation hole and the temperature is high, nitrogen cooling is needed
Technical parameters | 1. Range of application: the blast furnace tuyere monitoring |
Image sensor | 1. Model: Sony-380D2 (PAL) |
Dimension | 1. Pinhole lens: Φ 20 x 130 mm |
As a trusted blast furnace tuyere camera manufacturer, LUMING designs the LM-FKTV-01 as a comprehensive industrial furnace monitoring system for critical steel plant operations. This blast furnace camera system enables real-time tuyere flame temperature monitoring, allowing operators to assess combustion conditions and detect anomalies before they escalate into costly failures.
For pulverized coal injection (PCI) applications, this high temperature camera for steel plant provides visual verification of coal flow symmetry and uniformity, maximizing injection efficiency and reducing fuel consumption. The high temperature furnace camera captures subtle brightness changes that signal tuyere burnout or leakage, delivering early warnings that prevent unplanned downtime.
As a reliable tuyere monitoring system supplier, LUMING ensures that steel plants worldwide can optimize raceway dynamics, stabilize furnace conditions, and maintain safe, efficient operations through continuous, high-definition visual intelligence.
Q: What makes this blast furnace camera system different from standard industrial cameras?
A: The LM-FKTV-01 is purpose-built for tuyere monitoring with a high-temperature pinhole lens (front end withstands 300°C), nitrogen cooling, and a unique spectroscope design that allows both remote video monitoring and manual inspection through the same optical path.
Q: How does tuyere flame temperature monitoring work with this system?
A: The high-definition color camera captures flame brightness and color characteristics that correlate with combustion temperature. Operators can visually assess flame conditions in real time and detect anomalies such as uneven coal distribution or early-stage tuyere damage before they escalate.
Q: Can this high temperature camera for steel plant be integrated with existing control room systems?
A: Yes. The LM-FKTV-01 provides standard video output that can be displayed on existing monitors or integrated into plant-wide CCTV and DCS systems.
Q: Are you a blast furnace tuyere camera manufacturer that offers customized solutions?
A: Yes. As a specialized tuyere monitoring system supplier, LUMING offers customization based on specific furnace configurations, mounting requirements, and integration needs. Contact us to discuss your project requirements.
User manuals, video tutorials, and on-site training (upon request)
Whatsapp: +86-15312392280
E-mail: hedy@lmgd-cctv.com
ADD: Building #1, Liandong U Valley, No.900 Chenfeng Road, Jintan Economic and Development Zone, Changzhou City, Jiangsu Province
